HiSpeedFlash

Problem statement

I want to photographically capture a bullet in flight, as well as other similarly timed events such as explosions. I want the flash duration to be somewhere on the order of ~1uS. Shorter is better but I want to be able to shoot at 100-200 ISO speed at F5.6-8.0 for maximum depth of field and sharpness.

Bulb in reflector

Device Description

Bulb Design

The flash bulb is essentially a field effect transistor (FET). The channel is atmospheric air and is approximately 1 inch long to set a breakdown voltage of around 20KV. The gate is made of quartz, approximately 1/8 inch thick. The applied gate voltage is ~45kv. A capacitor bank is charged to 18KV DC and held across the channel until the gate pulse ionizes the air in the channel and conduction begins. The capacitor bank was roughly 35nF (later increased to 56nF) and it made up of 10Kv 11nF capacitors in parallel and series to form a 20KV rated maximum voltage. Inductance is minimized by stacking the capacitors into 'hockey puck' shaped layers with aluminum foil sandwiched between.

Early Arc Design

Electronics Design

The supporting electronics consist of power converters of the flyback topology running off of scrounged parts and 555 timers. All values were experimentally determined using a function generator to drive the switching transistor, and then transferring the parameters to the 555 circuits. The main circuit switches power into a flyback transformer from a TV set to charge the main capacitor bank. Another power converter feeds a voltage doubler which charges the trigger capacitor to approximately 400 volts. This capacitor is triggered using a thyristor to discharge into another flyback transformer from a TV set to provide the ~45kv gate voltage required to drive the flash bulb.

The control electronics

Updated Design In 2010

The previous design had some serious flaws not the least of which was the nasty reflector. A redesign effort was made using a new LED strobe light reflector and body (minus guts). The result is a clean focused light pattern with no chance of accidental arcing to the reflective paint (which causes vaporazation, crazing, and clouding). A test tube covering the discharge tube was found to be essentail to prevent metal vapor from condensing onto the reflective surface rendering it cloudy and quite blue tinted.

The capacitor bank was also upgraded from a massive array of rolled russian capacitors to a single 30nF 35kV Maxwell Pulse cap. The pulse capacitor is specifically designed to be low inductance. The reduction in capacitance is more than made up by supplying a higher voltage, ~27kV was coaxed out of the flyback transformer. This blew out the HV diode inside of the transformer, but the addition of a 30KV external diode string has returned the power supply to operation.